Tencan ZM-2 Laboratory Vibratory Ball Mill 0.5L-5L High Frequency Grinding For Metal Ceramic Powder
Overview of Lab Vibrating Ball Mill
The laboratory vibrating ball mill, also known as a vibration mill, represents an innovative high-efficiency powder processing system. This advanced equipment is available in three configurations: single-cylinder, double-cylinder, and triple-cylinder designs. Engineered for superior performance, our lab vibrating ball mill offers exceptional operational simplicity, reliable functionality, effortless maintenance, and outstanding environmental compatibility with zero pollution emissions. The system supports both dry and wet grinding processes, with optional cylinder liners including: 304/316L stainless steel, high-purity alumina ceramic (99.5% Al₂O₃), yttria-stabilized zirconia (3Y/5Y-ZrO₂), engineering plastics (nylon, PTFE), and food-grade polyurethane/PP/PE materials.
Working Principle of Lab Vibrating Ball Mill
The vibrating ball mill system comprises a reinforced frame, heavy-duty chassis, precision vibration exciter, grinding cylinder assembly, damping springs, and high-torque motor. During operation, the motor drives the eccentric vibrator to generate high-frequency oscillatory motion (typically 800-3000 RPM), creating intense micro-amplitude vibrations (1-10mm) within the grinding chamber. This action induces complex three-dimensional movement of the grinding media, producing powerful impact, shear, and friction forces that achieve ultrafine particle reduction through:
Continuous high-energy collisions
Efficient surface abrasion
Uniform particle dispersion
Applications of Lab Vibrating Ball Mill
This versatile milling system is extensively employed across multiple industries:
Advanced Electronics: MLCC dielectric powders, ferrite cores
Ceramic Engineering: Technical ceramics, structural ceramics
Chemical Processing: Catalysts, inorganic pigments
Powder Metallurgy: Tungsten carbides, metal alloy powders
Pharmaceuticals: API micronization, drug delivery systems
Specialty Materials: Quantum dots, graphene composites, battery materials
Features of Tencan Lab Vibrating Ball Mill
1. **Enhanced Processing Capacity** - 3-5x higher throughput than conventional ball mills
2. **Precision Particle Control** - Adjustable amplitude (2-10mm) and frequency (15-50Hz) for precise size distribution
3. **Temperature Management** - Optional jacketed design (-20°C to +150°C range)
4. **Continuous Operation** - Integrated sieving and collection systems for uninterrupted production
5. **User-Centric Design** - Intuitive controls, low maintenance, and robust construction
6. **Eco-Friendly Operation** - Closed-system design prevents material loss and contamination
7. **Compact Footprint** - Space-saving vertical configuration (30-50% smaller than traditional mills)
8. **Custom Solutions** - Tailored configurations for specialized applications (GMP, ATEX, etc.)
Technical Parameters of Tencan Lab Vibrating Ball Mill
| Technical Parameters of Lab Vibrating Ball Mill |
| Model No. | Total Volume | Max Load Volume | Power Supply | Available Barrel | Feed Size | Output Granularity |
| ZM-1 | 1L | 0.50L | 380V/1.1KW | Stainless Steel
Nylon
Corundum
PTFE | ≤5mm | ≤1μm |
| ZM-2 | 2L | 1.00L | 380V/1.1KW | ≤5mm | ≤1μm |
| ZM-3 | 3L | 1.50L | 380V/1.1KW | ≤5mm | ≤1μm |
| ZM-5 | 5L | 2.50L | 380V/1.1KW | ≤5mm | ≤1μm |
Available Mill Jars: Stainless steel mill jar, alumina ceramic mill jar, Zirconia mill jar, agate mill jar, tungsten carbide mill jar, PU mill jar, nylon mill jar, PTFE mill jar, and etc.
| Recommendation For Matching Solutions About Mill Jars & Materials |
| Categories of Materials | Recommended Mill Jars |
| Soil and other Materials which are not allowed with any impurity | Agate mill jar |
| Metal & nonmetal materials which are not allowed with any impurity | Zirconia mill jar |
| High hardness materials like diamond, tungsten carbide | Tungsten carbide mill jar |
| Strong add & alkali materials or other materials at high temperature | PTFE mill jar |
| Iron ore materials with lower impurity sensitivity | 304 Stainless steel mill jar |
| Pigment or other materials with later process under high temperature | Nylon mill jar |
| Aluminum materials like ceramic glaze | Corundum mill jar |
| Electronic materials like lithium battery | Polyurethane mill jar |
Easily oxidized materials or some special materials which need to
be protected under special atmosphere. | Vacuum mill jar |
| References About Grinding Medias & Materials |
Materials of
Grinding Media | Hardness
(Mohs) | Features |
| Zirconia Balls | ≥9.0 | Super wear-resistance, without any impurity, corrosion & high temperature resistance. |
| Stainless Steel Balls | ≥6.0 | Wear-resistant, general corrsion resistance, high temperature resistance. |
| Agate Balls | ≥7.0 | Super wear-resistance, used for medicine,food and other materials which can not be contaminated with metal, corrosion, and high temperature resistance. |
| Alumina Balls | ≥8.5 | Wear-resistant, corrsion resistance and high temperature resistance. |
| Tungsten Carbide Balls | ≥9.0 | Super wear-resistance, without any impurity, corrosion & high temperature resistance. |
| Matching Solutions for Mill Jars & Balls |
| Items | Agate Balls | Alumina Balls | Stainless Steel Balls | Zirconia Balls | Tungsten Carbide Balls |
| Agate Mill jar | √ | | | | |
| Corundum Mill Jar | ▲ | √ | | ▲ | |
| Stainless Steel Mill Jar | | | √ | | |
| Zirconia Mill Jar | | ▲ | | √ | |
| Nylon Mill Jar | ▲ | | | √ | |
| PTFE Mill Jar | √ | | | ▲ | |
| Polyurethane Mill Jar | √ | | | ▲ | |
| Tungsten Carbide Mill Jar | | | | ▲ | √ |
| √ means: most suitable ▲ means: suitable |
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Tencan ZM-2 Laboratory Vibratory Ball Mill 0.5L-5L High Frequency Grinding For Metal Ceramic Powder Images
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